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MATRIX 400™Reference Manual

x GENERAL VIEW Matrix 400™ Figure A 1 2 3 4 987Device Class Label Mounting Holes (12) Lens Cover Lens (separate accessory) "POWER ON

MATRIX 400™ REFERENCE MANUAL 90 6 6.5 MULTIPLEXER NOTE This interface is provided for backward compatibility. We recommend using the more effici

TYPICAL LAYOUTS 91 66.6 ETHERNET CONNECTION (MATRIX 400 XXX-010 MODELS ONLY) For Matrix 400 XXX-010 models, the Ethernet connection is possible in

MATRIX 400™ REFERENCE MANUAL 92 6 When using a Local Area Network (LAN), one or more Matrix 400 XXX-010s can be connected to the network by using C

READING FEATURES 93 77 READING FEATURES 7.1 OPTICAL ACCESSORY SELECTION Referring to Figure 112 and the formula below, use the data in the foll

MATRIX 400™ REFERENCE MANUAL 94 7 Example: The FOV for a Matrix 400 600-0x0 base using the 16 mm lens at a focus distance of 200 mm is: FOVH = 2

READING FEATURES 95 77.2.2 1D (Linear) Codes 1D Codes – Matrix 400 400-0x0 (SXGA) 9 mm, 12.5 mm, 16 mm 05101520253035400 5 10 15 20 25 30 35 40 45

MATRIX 400™ REFERENCE MANUAL 96 7 9 mm, 12.5 mm, 16 mm 051015202530354045500 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 105 110Rea

READING FEATURES 97 77.2.3 2D (Bi-dimensional) Codes 2D Codes – Matrix 400 400-0x0 (SXGA) 9 mm, 12.5 mm, 16 mm 051015200 5 10 15 20 25 30 35Readin

MATRIX 400™ REFERENCE MANUAL 98 7 2D Codes – Matrix 400 600-0x0 (UXGA) 9 mm, 12.5 mm, 16 mm 05101520250 5 10 15 20 25 30 35 40 45 50 55Reading Dist

READING FEATURES 99 77.3 MAXIMUM LINE SPEED AND EXPOSURE TIME CALCULATIONS The Exposure Time (or Shutter) parameter defines the time during which

RAPID CONFIGURATION 1 11 RAPID CONFIGURATION STEP 1 – ASSEMBLE THE READER The first step to perform is to assemble the accessories that make up t

MATRIX 400™ REFERENCE MANUAL 100 7 Texp (max) and LS (max) are represented in the graph below as the curved line for X (code resolution). Values

READING FEATURES 101 7 Line Speed Texp SW Limit X2XConveyor Speed Limit Readable BlurringTexp (min) SW/HW Limit Texp (min) is the minimum Exposure

MATRIX 400™ REFERENCE MANUAL 102 8 8 SOFTWARE CONFIGURATION Software configuration of your Matrix 400™ for static reading or simple code reading

SOFTWARE CONFIGURATION 103 88.3 STARTUP After completing the mechanical and electrical connections to Matrix 400™, you can begin software configura

MATRIX 400™ REFERENCE MANUAL 104 8 8.3.1 VisiSet™ Options The Options item from the VisiSet™ menu (see Figure 113) presents a window allowing you

SOFTWARE CONFIGURATION 105 8 Figure 116 - Options – Communication: Serial Port Figure 117 - Options – Communication: Ethernet

MATRIX 400™ REFERENCE MANUAL 106 8 8.4 CONFIGURATION Once connected to Matrix 400™ as described in par. 8.3, you can modify the configuration par

SOFTWARE CONFIGURATION 107 88.4.1 Edit Reader Parameters The Parameter Setup window displays the configuration parameters grouped in a series of fo

MATRIX 400™ REFERENCE MANUAL 108 8 Parameters to verify/modify:  Operating Mode Sets the parameters which customize the reader operating mode sta

SOFTWARE CONFIGURATION 109 8When all the configuration parameters are set correctly, save them to the Matrix 400™ reader by pressing the Send button.

MATRIX 400™ REFERENCE MANUAL 2 1 Required Accessories The following table shows the correct lens/illuminator combinations to be used for Matrix 40

MATRIX 400™ REFERENCE MANUAL 110 8 Environmental Parameters regard the device Identity and Position in a Network (ID-NET™, Master/Slave RS232, MUX

SOFTWARE CONFIGURATION 111 8For device replacement it is necessary to send the previously saved configuration (both Configuration and Environmental p

MATRIX 400™ REFERENCE MANUAL 112 8 8.4.3 Calibration VisiSet™ provides a Calibration Tool to maximize the reading performance by tuning the acqui

SOFTWARE CONFIGURATION 113 8The following examples show some of the typical conditions occurring during the installation: Under-exposure: To correct

MATRIX 400™ REFERENCE MANUAL 114 8 Over-exposure: To correct this result it is recommended to change the following parameters in their order of app

SOFTWARE CONFIGURATION 115 8Moving code out of the Field of View: To correct this result and have the code completely visible in F.O.V., it is possib

MATRIX 400™ REFERENCE MANUAL 116 8 8.4.4 Multi Image Acquisition Settings When controlled variable conditions occur in the application, Multiple

SOFTWARE CONFIGURATION 117 88.4.6 Region Of Interest Windowing In order to satisfy very high throughput applications, higher frame rates can be ach

MATRIX 400™ REFERENCE MANUAL 118 8 8.4.7 Direct Part Marking Applications Decoding Method: Direct Marking For DataMatrix and QR code the Decodi

SOFTWARE CONFIGURATION 119 8Image Filter Sets the filter to be applied to the image before being processed. This parameter can be used to successful

RAPID CONFIGURATION 3 1CBX100/CBX500 Pinout for Matrix 400™ The table below gives the pinout of the CBX100/CBX500 terminal block connectors. Use thi

MATRIX 400™ REFERENCE MANUAL 120 8 8.5 IMAGE CAPTURE AND DECODING By using the Capture Image and Decode Last Image functions from the VisiSet™ Ma

MAINTENANCE 121 99 MAINTENANCE 9.1 CLEANING Clean the reading window (see Figure A, 1) periodically for continued correct operation of the reade

MATRIX 400™ REFERENCE MANUAL 122 10 10 TROUBLESHOOTING 10.1 GENERAL GUIDELINES  When wiring the device, pay careful attention to the signal na

TROUBLESHOOTING 123 10TROUBLESHOOTING GUIDE Problem Suggestion One Shot or Phase Mode using serial trigger source: the ”TRIGGER” LED is not blinking

MATRIX 400™ REFERENCE MANUAL 124 10 TROUBLESHOOTING GUIDE Problem Suggestion are incorrect, corrupted or incomplete.  In VisiSet Communication f

TECHNICAL FEATURES 125 1111 TECHNICAL FEATURES ELECTRICAL FEATURES Power Supply Voltage 10 to 30 Vdc Power Consumption 0.8 to 0.27 A, 8 W max.;

MATRIX 400™ REFERENCE MANUAL 126 11 SOFTWARE FEATURES Readable Code Symbologies 1-D and stacked 2-D POSTAL  PDF417 Standard and Micro PDF417 

127 GLOSSARY AIM (Association for Automatic Identification and Mobility): AIM Global is the international trade association representing automatic

128 Depth of Field The difference between the minimum and the maximum distance of the object in the field of view that appears to be in focus. Dif

129 ISO (International Organization for Standardization): A network of the national standards institutes of several countries producing world-wide i

MATRIX 400™ REFERENCE MANUAL 4 1 19-pin Connector Pinout for Matrix 400™ The table below gives the pinout of the 19-pin M16 male connector for con

130 INDEX A Accessories, 31 Application Examples, 32 Auxiliary RS232 Interface, 55, 74 C Calibration, 112 CBX Electrical Connections, 44 Complianc

DECLARATION OF CONFORMITY 08Datalogic Automation S.r.l. Via S. Vitalino 13 40012 - Lippo di Calderara Bologna - Italy dichiara che declares that

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RAPID CONFIGURATION 5 1STEP 3 – MOUNT AND POSITION THE READER 1. To mount the Matrix 400™, use the mounting brackets to obtain the most suitable po

MATRIX 400™ REFERENCE MANUAL 6 1 3. Refer to the Reading Features table in chp. 7 for FOV calculation and minimum distance requirements according

RAPID CONFIGURATION 7 1FOV Blue Diamond™ in focus Figure 8 – Focus Function Using Blue Diamonds™ 6. Exit the Focus function by pressing the X-PRES

MATRIX 400™ REFERENCE MANUAL 8 1 Setup 5. Enter the Setup function by pressing and holding the X-PRESS™ push button until the Setup LED is on. 6.

RAPID CONFIGURATION 9 1STEP 6 – X-PRESS™ CONFIGURATION Once Matrix 400™ has calibrated image density, you can configure it for optimal code reading

Datalogic Automation S.r.l. Via S. Vitalino 13 40012 - Lippo di Calderara di Reno Bologna - Italy Matrix 400™ Reference Manual Ed.:

MATRIX 400™ REFERENCE MANUAL 10 1 Learn 8. Enter the Learn function by pressing and holding the X-PRESS™ push button until the Learn LED is on. 9.

RAPID CONFIGURATION 11 1STEP 7 – INSTALLING VISISET™ CONFIGURATION PROGRAM VisiSet™ is a Datalogic reader configuration tool providing several impor

MATRIX 400™ REFERENCE MANUAL 12 1 Set the communication parameters from the "Options" menu. Then select "Connect", the followin

RAPID CONFIGURATION 13 12. Remove the lens cover in order to focus the reader and loosen the two Locking Knobs on the lens. Adjust the Focus ring t

MATRIX 400™ REFERENCE MANUAL 14 1 4. Select a Calibration Mode choice and press the "Calibrate" button. The reader flashes once acquirin

RAPID CONFIGURATION 15 1Continue rotating the Focusing ring on the lens a little farther; the Current Focus Quality Bar decreases (red) see below.

MATRIX 400™ REFERENCE MANUAL 16 1 6. Select a Code Setting Mode choice and press the "Code Setting" button. Using the Grade A Barcode Te

RAPID CONFIGURATION 17 18. Select a Saving Options choice and press the "Save" button. 9. Close the Setup Wizard. NOTE If your ap

MATRIX 400™ REFERENCE MANUAL 18 1 STEP 9 – TEST MODE Use a code suitable to your application to test the reading performance of the system. 1. En

RAPID CONFIGURATION 19 1ADVANCED READER CONFIGURATION For further details on advanced product configuration, refer to the VisiSet™ Help On-Line. Th

iii CONTENTS REFERENCES ...vi Conventions.

MATRIX 400™ REFERENCE MANUAL 20 2 2 INTRODUCTION 2.1 PRODUCT DESCRIPTION Matrix 400™ is a Datalogic industrial compact 2D imager designed and

INTRODUCTION 21 2Standard Application Program A Standard Application Program is factory-loaded onto Matrix 400™. This program controls code reading,

MATRIX 400™ REFERENCE MANUAL 22 2 Ease of Setup  Quick installation without PC by using X-PRESS™ interface for easy and intuitive setup  Blue D

INTRODUCTION 23 2Industrial Strength  Industrial compact 2D reader  Rugged full metal construction  Sealed circular connectors  IP67 protecti

MATRIX 400™ REFERENCE MANUAL 24 2 2.2 INDICATORS AND KEYPAD BUTTON Figure 19 - Indicators The following LED indicators are located on the reade

INTRODUCTION 25 22.3 ID-NET™ The ID-NET™ network is a built-in high-speed interface dedicated for high-speed reader interconnection. ID-NET™ is in

MATRIX 400™ REFERENCE MANUAL 26 2  ID-NET™ M/S Multidata: Multiple stations – single reader ID-NET™ interface allows connection of readers rea

INTRODUCTION 27 27. Configure the other device parameters via VisiSet™ [Operating Mode, Calibration, Data Collection parameters, etc.]. 8. If using

MATRIX 400™ REFERENCE MANUAL 28 2 2.4 X-PRESS™ HUMAN MACHINE INTERFACE X-PRESS™ is the intuitive Human Machine Interface designed to improve ease

INTRODUCTION 29 2READY green green yellow yellow red SETUPFOCUSTESTLEARNGOOD TRIGGER COM STATUS READYgreen green yellow yellow red SETUPFOCUSTESTLEA

iv 4.3 ID-NET™ Interface ...50 4.3.1 ID-NET™ Ca

MATRIX 400™ REFERENCE MANUAL 30 2 Setup (Function 3) Once entered, the imager automatically performs Image Acquisition parameter calibration for t

INTRODUCTION 31 22.6 ACCESSORIES The following accessories can be used with the Matrix 400™ reader. Accessory Description Order No. Lenses LNS

MATRIX 400™ REFERENCE MANUAL 32 2 The following table shows the correct lens/illuminator combinations to be used for Matrix 400™ imager assembly.

INTRODUCTION 33 2Matrix 400™ assures the reading of deformed and / or overprinted codes, even though damaged or printed on high reflective surfaces (

MATRIX 400™ REFERENCE MANUAL 34 2 Figure 26 - Dot Peening Marking on Metal Surface with Multi-dot per Code Element Figure 27 - Directly Marke

INTRODUCTION 35 22.8 EXTERNAL LIGHTING SYSTEMS In some direct part marking applications best reading results are obtained by using an external ligh

MATRIX 400™ REFERENCE MANUAL 36 2 The LT-210 Mini Spot Lighting System provides a high intensity light source designed for the following applicatio

INTRODUCTION 37 2The LT-316 60° Dark Field Ring Lighting System is designed for reading codes produced by Dot Peening (especially by a 120° stylus) o

MATRIX 400™ REFERENCE MANUAL 38 2 The LT-511 Dome Lighting System is a diffuse dome light designed for reading printed label or Direct Marking code

INSTALLATION 39 33 INSTALLATION 3.1 PACKAGE CONTENTS Verify that the Matrix 400™ reader and all the parts supplied with the equipment are presen

v 8.4.6 Region Of Interest Windowing...117 8.4.7 Direct Part Markin

MATRIX 400™ REFERENCE MANUAL 40 3 3.2 MECHANICAL DIMENSIONS Matrix 400™ can be installed to operate in different positions. The twelve screw hole

INSTALLATION 41 34 [0.16]M4 [0.16] N°77 [0.28]12.5 [0.49]12.5 [0.49]4.3 [0.17]4.3 [0.17]50 [1.97]61 [2.40]==72.5 [2.85]83.5 [3.29]==12.5 [0.49]12.5 [

MATRIX 400™ REFERENCE MANUAL 42 3 3.3 MOUNTING AND POSITIONING MATRIX 400™ Using the Matrix 400™ mounting brackets you can obtain rotation on the

INSTALLATION 43 3Matrix 400™ is able to decode code labels at a variety of angles, however significant angular distortion may degrade reading perform

MATRIX 400™ REFERENCE MANUAL 44 4 4 CBX ELECTRICAL CONNECTIONS All Matrix 400™ models can be connected to a CBX connection box through one of th

CBX ELECTRICAL CONNECTIONS 45 4 NOTE To avoid electromagnetic interference when the reader is connected to a CBX connection box, verify the jumper po

MATRIX 400™ REFERENCE MANUAL 46 4 4.2.1 RS232 Interface The RS232 interface can be used for Point-to-Point, Pass Through or Master/Slave connecti

CBX ELECTRICAL CONNECTIONS 47 44.2.2 RS485 Full-Duplex Interface The RS485 full-duplex (5 wires + shield) interface is used for non-polled communic

MATRIX 400™ REFERENCE MANUAL 48 4 4.2.3 RS485 Half-Duplex Interface NOTE This interface is provided for backward compatibility. We recommend usi

CBX ELECTRICAL CONNECTIONS 49 4 Figure 55 - Matrix 400™ Multidrop Connection to a Multiplexer

vi REFERENCES CONVENTIONS This manual uses the following conventions: "User" refers to anyone using a Matrix 400™ reader. "Reade

MATRIX 400™ REFERENCE MANUAL 50 4 4.3 ID-NET™ INTERFACE CBX100/500 Function Shield Network Cable Shield ID+ ID-NET™ network + ID- ID-NET™ netw

CBX ELECTRICAL CONNECTIONS 51 44.3.2 ID-NET™ Response Time The following figure shows the response time of the ID-NET™ network. This time is define

MATRIX 400™ REFERENCE MANUAL 52 4 Figure 57 – ID-NET™ Network Connections with isolated power blocks

CBX ELECTRICAL CONNECTIONS 53 4 Figure 58 - ID-NET™ Network Connections with Common Power Branch Network

MATRIX 400™ REFERENCE MANUAL 54 4 Figure 59 – ID-NET™ Network Connections with Common Power Star Network

CBX ELECTRICAL CONNECTIONS 55 44.3.3 ID-NET™ Network Termination The network must be properly terminated in the first and last reader of the networ

MATRIX 400™ REFERENCE MANUAL 56 4 4.5 INPUTS There are two optocoupled polarity insensitive inputs available on the reader: Input 1 (External Tri

CBX ELECTRICAL CONNECTIONS 57 4EXTERNAL TRIGGER INPUT CONNECTIONS USING MATRIX 400™ POWER CAUTION Power is available directly to the Input Device,

MATRIX 400™ REFERENCE MANUAL 58 4 CBX100/500 Function +V Power Source - Inputs I2A Input 2 A (polarity insensitive) I2B Input 2 B (polarity in

CBX ELECTRICAL CONNECTIONS 59 4 Pulled up to External Input Device Power Input Signal Input Device Figure 67 - NPN Input 2 Using External Power 4.

vii COMPLIANCE For installation, use and maintenance it is not necessary to open the reader. EMC COMPLIANCE In order to meet the EMC requirement

MATRIX 400™ REFERENCE MANUAL 60 4 OUTPUT CONNECTIONS USING MATRIX 400™ POWER CAUTION Power is available directly to the Output Device, independen

CBX ELECTRICAL CONNECTIONS 61 44.7 EXTERNAL LIGHTING SYSTEMS If an External Illuminator is used, it can be powered from the CBX connection box. It

MATRIX 400™ REFERENCE MANUAL 62 4 4.8 USER INTERFACE - HOST The following table contains the pinout for standard RS232 PC Host interface. For oth

19-PIN CONNECTOR ELECTRICAL CONNECTIONS 63 55 MATRIX 400™ CONNECTOR ELECTRICAL CONNECTIONS 5.1 M16 19-PIN CONNECTOR The Matrix 400™ reader is eq

MATRIX 400™ REFERENCE MANUAL 64 5 5.2 M12-D 4-PIN CONNECTOR (ETHERNET) In Matrix 400 xxx-x1x models, an M12 D-Coded connector is provided for the

19-PIN CONNECTOR ELECTRICAL CONNECTIONS 65 55.4.1 RS232 Interface The RS232 interface can be used for Point-to-Point, Pass Through or Master/Slave

MATRIX 400™ REFERENCE MANUAL 66 5 5.4.2 RS485 Full-Duplex Interface The RS485 full-duplex (5 wires + shield) interface is used for non-polled com

19-PIN CONNECTOR ELECTRICAL CONNECTIONS 67 55.4.3 RS485 Half-Duplex Interface NOTE This interface is provided for backward compatibility. We recom

MATRIX 400™ REFERENCE MANUAL 68 5 The figure below shows a multidrop configuration with Matrix 400™ readers connected to a Multiplexer. CAUTION T

19-PIN CONNECTOR ELECTRICAL CONNECTIONS 69 55.5 ID-NET™ INTERFACE Pin Name Function R ID+ ID-NET™ network + P ID- ID-NET™ network - L GND Ground

viii HANDLING The Matrix 400™ is designed to be used in an industrial environment and is built to withstand vibration and shock when correctly in

MATRIX 400™ REFERENCE MANUAL 70 5 5.5.2 ID-NET™ Response Time The following figure shows the response time of the ID-NET™ network. This time is

19-PIN CONNECTOR ELECTRICAL CONNECTIONS 71 5 Figure 83 – ID-NET™ Network Connections with isolated power blocks

MATRIX 400™ REFERENCE MANUAL 72 5 Figure 84 - ID-NET™ Network Connections with Common Power Branch Network

19-PIN CONNECTOR ELECTRICAL CONNECTIONS 73 5 Figure 85 – ID-NET™ Network Connections with Common Power Star Network

MATRIX 400™ REFERENCE MANUAL 74 5 5.5.3 ID-NET™ Network Termination The network must be properly terminated by a 120 Ohm resistor at the first an

19-PIN CONNECTOR ELECTRICAL CONNECTIONS 75 55.7 ETHERNET INTERFACE (MATRIX 400 XXX-010 MODELS ONLY) The Ethernet Interface can be used for TCP/IP c

MATRIX 400™ REFERENCE MANUAL 76 5 5.8 INPUTS There are two optocoupled polarity insensitive inputs available on the M16 19-pin connector of the r

19-PIN CONNECTOR ELECTRICAL CONNECTIONS 77 5EXTERNAL TRIGGER INPUT PNP PH-1 VdcGNDI1AI1B PNP PH-1 wires Matrix 400™ BCL(brown) +10-30 Vdc (black)

MATRIX 400™ REFERENCE MANUAL 78 5 Matrix 400™ EXTERNAL TRIGGER Vext 30 Vdc max.ABSignal VVCC ~ ~ + -I1AI1B Figure 92 - External Trigger NPN Usin

19-PIN CONNECTOR ELECTRICAL CONNECTIONS 79 5INPUT 2 CONNECTIONS USING EXTERNAL POWER Matrix 400™ INPUT DEVICE Vext 30 Vdc max.DEVCC ~ ~ + -VSignal

ix  do not weld the reader into position which can cause electrostatic, heat or reading window damage.  do not spray paint near the reader

MATRIX 400™ REFERENCE MANUAL 80 5 The output signals are fully programmable being determined by the configured Activation/Deactivation events, Deac

19-PIN CONNECTOR ELECTRICAL CONNECTIONS 81 55.10 USER INTERFACE RS232 PC-side connections 15 9 6 9-pin male connector 13 25141 25-pin male conn

MATRIX 400™ REFERENCE MANUAL 82 6 6 TYPICAL LAYOUTS The following typical layouts refer to system hardware configurations. However, they also req

TYPICAL LAYOUTS 83 6In this layout a single reader functions as a Slave node on a Fieldbus network. The data is transmitted to the Host through an ac

MATRIX 400™ REFERENCE MANUAL 84 6 6.2 PASS-THROUGH Pass-through mode allows two or more devices to be connected to a single external serial inter

TYPICAL LAYOUTS 85 6An alternative Pass-Through layout allows the more efficient ID-NET™ network to be used. This layout is really an ID-NET Master/S

MATRIX 400™ REFERENCE MANUAL 86 6 6.3 ID-NET™ The ID-NET™ connection is used to collect data from several readers to build a multi-point or a mul

TYPICAL LAYOUTS 87 6For a Master/Slave Multidata layout each reader has its own reading phase independent from the others; each single message is sen

MATRIX 400™ REFERENCE MANUAL 88 6 Alternatively, the Master reader can communicate to the Host as a Slave node on a Fieldbus network. This requires

TYPICAL LAYOUTS 89 66.4 RS232 MASTER/SLAVE NOTE This interface is provided for backward compatibility. We recommend using the more efficient ID-NE